Cracking The Spunlace Nonwoven Fabric Code

 Wet wipes are the most used disposable cleaning tool these days. It first established as baby wipes for care and cleaning baby bumps before changing diapers.


But what are wet wipes made?
If traditional fabrics are made by weaving together cloth fibers of silk, cotton, polyester, wool, and similar materials to form an interlocking matrix of loops.
Wet wipes are made from nonwoven spunlace fabric. The method uses water pressured jet to entangle fibers to form nonwoven fabrics.

Currently, China is one of the nations that has invested in spunlaced nonwoven fabric production, with ten production lines each cost around 5 million US dollars. In October 1996, China held it's first national spunlace nonwoven fabric production, held in Zhuhai, China.


Continued Innovation to Provide for Market Needs
The spunlace market continues to grow due to innovation technology as well as diversification into new areas. While most spunlace manufacturers admit that the high volume of sales continue to be tied to the wipes market, many say that eroding margins and other macroeconomic factors are influencing their move into a new industry.  Manufacturing companies are opening their opportunities to supply the following:
- Personal hygiene
Diapers, napkins, wet wipes
- Household and extensive use:
Household wipes
- Medical Use:
Surgical gown, eye pad, mortuary bags, alcohol swabs, gauze swabs, patient drapes, OT towels, wash gloves, combined dressings, disposable hospital bed sheets, receiving blankets, arm board covers, X-ray gown, disposable pool towels, dry cut wipes, refreshing single wipes
 
Production process
- Raw material
The primary raw materials of spunlace cloth are cotton, jute, flax, synthetic fibers (polyester (PES), polypropylene (PP), polyamide, rayon), special fibers (glass, carbon, nanofibers, bicomponent, superabsorbent fibers), etc
. The fiber raw materials are compressed and packed every 200 to 300 kg and supplied by the fiber manufacturer. Depending on the preferred properties, some fibers may be blended.
 
- Fiber Blend
The compressed fiber is loose, to eliminate impurity and mixed to obtain uniform blending ratio and weight dispersion.
In this way, it becomes a raw material that will be free, clear, and suitable for the next process (carding).

- Carding.
Fibers with uniform blending ratio and weight circulation become a sheet-like state by passing through multiple rolls wound with tooth-shaped metal wire in the carding process. This sheet-like state is called the "web". Creating a uniform web is the most crucial aspect of the carding process.

- Bonding.
After the carding process, the fibers in the web are not yet bonded. The high-pressure water streams are utilized to this web to entangle the fibers, transforming it into a strong sheet.

- Drying.
The sheets will now enter the drying machine for drying treatment.

- Inspection.
The inspection machine stringently checks the nonwoven fabric following the air-drying process for contamination.

- Winding.
After finishing the inspection process, the spunlace nonwoven fabric is rolled.

The nonwovens sector brings a wide range of conveniences to people all over the world by providing international premium products in various packaging materials. Developments in design and necessary raw materials generate lighter, more compact features, more absorbent, and more comfortable to use. For this reason, the selection of raw material is essential for nonwoven supplier and manufacturers. Natural materials have delivered not only significant product improvements people using these products by providing hygiene and comfort.lifekeepup

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