The Making of a Toilet Paper

 



1 Introduction

1-1 Why is everyone buying toilet paper?
1-2 Why is toilet paper important?

Like
baby wipes, toilet tissue is a multifunction, versatile cleaning aide. It is a household staple in cleaning material; that is why it is imperative, especially to moms. It gives assurance and a secure feeling of cleanliness after defecation, after sneezing, cleaning off dust, picking up dirt, etc. Women use toilet paper for cleaning the perineal region of urine after urination and other bodily fluid discharges. It also serves as a layer of protection for the hands throughout the said processes.  The purpose of toilet paper extends to hygiene wipes, sanitizing wipes, and disinfecting wet wipes with additional DIY wet wipes solutions.

2- Toilet Paper History
2-1-1 What did people use before toilet paper? 

Most regions around the world do not find toilet paper as a bathroom necessity. They settle their cleaning business using soap and water. Before the use of toilet paper, there are various ways people get-by in cleaning their behinds.   This is one good read just in case you are considering joining The Survivor game and end up asking “Where can I find toilet paper?”

Before toilet tissue was discovered see the best toilet tissue alternatives you might want to consider using:

•Bamboo sticks
In China, discovered a bamboo or wood stick on the ancient Silk Road. As they call it, the hygiene stick has found human fecal and is carrying various intestinal parasites after further study using a microscope.
 
•Tersorium or xylospongium
Romans used a stick with a sea sponge affix on one end called tersorium, which looks like our modern toilet bowl scrub. 
 
•Pessoi
Ancient Greeks used broken bits of ceramic called pessoi. They engrave the name of their enemy in it before use.


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•Grass, twigs, leaves, clamshells, oysters, etc.
Native Americans were resourceful enough to have various alternatives to toilet paper. They use twigs, dry grass, small stones, up to clamshells, or oysters.

 
•Snow
Inuits in the colder regions use snow as cleansing material after defecation.

•Sand
Desert countries used a brick to wipe their behinds.  A handful of sand is also an alternative which I believe will be your least favorite.

•Rope
Sailors use fixed rope that dangles in the sea.  It is also located in the part of the ship near the toilet.  After wiping, they drop it off back to the sea for cleaning.

•Newspaper
In the eighteen century, when newspapers started, the new era of butt wiping also started. Almanac's periodic table has been said to have holes so they can hang in the toilet. Sears Catalog and Farmer's Almanac became the best toilet paper during this century.

Research source: 
National Geographic, Bright Side



2-2 How was toilet paper invented?
2-3 Who invented toilet paper?

Although people are starting to use paper at the beginning of the eighteen century for cleaning up after defecation, it is said that the essential move towards the production and distribution of modern toilet tissue paper came from a Philadelphia teacher. She observed a mild cold epidemic in her classroom; she blamed it that all students used the same cloth towel. She cut up paper into squares to use her class as individual towels, a revolutionary idea. Arthur Scott of Scott Paper Company learned that this teacher decided to sell the paper's carload. He perforated the thick paper into small towel-size sheets and sold them as disposable paper towels. In 1879, they debuted Scott Brand Tissue and produced 1,000 sheets per roll at 10 cents per roll. And later, he renamed the product Sani-Towel and sold them to hotels, restaurants, and railroad stations for use in public washrooms.  
 
 In 1931, Scott launched the first paper napkin for the kitchen and formed a whole new grocery section. He made perforated rolls of "towels" thirteen inches wide and eighteen inches long.


3- Why are people stocking toilet paper?
      What is the psychology behind why people are hoarding toilet paper?
If you think of it, toilet paper doesn’t have any fighting ingredients against the CORONAVIRUS. But why are people hoarding toilet paper?
 
A pandemic psychologist has identified the human response to the outbreak.  
•Since the COVID19 virus is new, and the result is still unidentified, it gives mixed emotions to people. They tend to be more fearful, anxious, dependent, and sentimental. The conflicting studies and rebuttal mark risk and uncertainty. And the response is panic and extreme preparedness. 
 
•When the outbreak begins, people grab as much as they can before they imposed the quarantine, and thus, the spread of hoarding affect others when seen in the news or online post.
 
•Due to fear and anxiety, people stocked up more than enough supplies and commodities, this gives a feeling of preparedness and security for themselves and their families.

 
4- What are the materials in a toilet paper
 4-1 Where does toilet paper come from?
 4-2 What is FSC? How does it regulates sustainability in toilet paper?

Toilet paper is made from trees.  Hardwood pulp and softwood pulp are combined to turn into toilet paper.  The tissue pulp in the US comes from the boreal forest of Canada.  Hardwood trees like a maple tree, gum, and oak tree have shorter fibers while Douglas firs have long fibers.  Because of the massive use of toilet paper, many alternatives to wood-based fibers are currently being studied and used like bamboo, wheat straw, sugar cane, and wood chips from the lumber manufacturing company, this is regulated by FSC, an international non-profit, multi-stakeholder organization that aides in regulating practices that promote responsible forestry.

The Forest Stewardship Council or FSC focuses on sustainable forestry.  Their system includes a certified chain of custody (CoC) that tracks the timber through every stage in the supply chain from the forest to the final user. As one of several new standards launched in September 2004, the FSC-STD 40-004 introduced two new categories – “controlled wood” and “post-consumer reclaimed wood” which covers the control of non-FSC accredited components, including verified post-consumer waste fiber. Products with up to 100% verified post-consumer waste fiber are able to gain FSC Recycled accreditation."   

The raw materials in toilet paper are corrugated fiberboard, fiber crop paper, China clay, chemical papyrus, hardwood pulp, and softwood pulp.  The raw materials are combined in ratio with water and other chemicals to achieve product features like strength, softness, shade, brightness, and thickness. And produce various features in tissue toilet paper like softest toilet paper or ultra-soft toilet paper, colored toilet paper, reusable toilet paper, black toilet paper, Donald trump toilet paper, commercial toilet paper, funny toilet paper, peach toilet paper, pink toilet paper, septic safe toilet paper, toilet paper blaster, etc.
 
Bamboo toilet paper, organic toilet paper, or biodegradable toilet paper are engineered to be eco-friendly and septic tank safe.

4-4 Chemical in toilet tissue paper
• Bleaching
Bleaching is used to convert wood into reusable fiber

•De-inking chemical

It is also a bleaching agent such as sodium dithionite, and hydrogen peroxide is typically added during the pulping step. This process will destroy the colorants in inks and brightens the remaining paper pulp. It is useful for recycled pulp intended to be used in quality graphic papers.  The de-inking chemical should not include alkylphenol ethoxylates.

•Recycled toilet paper chemical

Some manufacturers whiten tissue paper by using chemical ozone, oxygen, sodium hydroxide, or peroxide.



5- What is the production process of tissue paper?
 

The tissue paper manufacturing process only varies slightly from that of other papers. It goes through the same underlying pulping, pressing, and converting processes as regular paper, with minute changes. Below is the method of manufacturing tissue paper towels

5-1 Pulping

 1. Bales of cut pulp are ground into fine flakes, which are then soaked and pulled-apart (retted). Paper pulp is generated from wood fiber or recycled materials.
 2. It is dissolved and stir together into fine retted flakes in a mixer tank with a large quantity of water and other chemicals generate.
 3. The manufacturer adds chemicals, such as while the wood pulp is still in the mixing tank, to soften, strengthen, or color the paper.
 
 5-2 Pressing
 1. The clean and ready pulp is then transferred over fast-moving belts made from highly porous materials driven over huge drums heated by steam. The pulp is poured uniformly and consistently across the width of the belt/drum. The water was removed from the pores, leaving just fibers on the belt in the form of a delicate fabric.
 2. The tissue is then conveyed to Yankee on a massive heated roller. The heat of the Yankee makes the fabric dry almost instantly.
 3. The tissue paper is then transferred onto a core to create a large diameter roll.
 4. Adjust the draw speed of the roll can let you get a thicker or thinner tissue as per your goal.
 5. The rolls are then put onto the converting machine.
 
5-3 Converting
 1. The tissue is taken, and its plies are cut and passed through an embossing roller.
 2. Embossing temper the toilet tissue and can be used to create decorative patterns.
 3. The plies are removed and held together with glue. The tissue is then perforated, enabling the sheets to be easily pulled apart.
 4. The tissue can then be made into either flat surfaces or wound around a cardboard tube to create a cylindrical roll.
 5. Many different roll sizes and sheet counts are produced on the winding machines.
 6. The large roll is fed into a doctoring system and cut by a large rotating doctor blade into individual rolls.

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6- Consumer product of toilet paper
6-1 What are the five-leading brand of toilet paper online


Based on Business Insider, below are the five best toilet paper online:


• Charmin Ultra Strong Toilet Paper - 90 Regular rolls of toilet paper for the price of $26.24 (38 cents per 100 sheets)

Features:
-2 ply Toilet paper
-Softest toilet paper
-Ultra-strong toilet paper

•Seventh Generation Unbleached Toilet Paper -Regular rolls toilet paper (4 CT pack of 12 for the price of $55.71 (29 cents per 100 sheets)
Features:
-2 ply Toilet paper
-Septic safe toilet paper
-Organic toilet paper
-Reusable toilet paper
-Eco-friendly toilet paper

• Scott 1000 Sheets Per Roll Toilet Paper 36 Rolls bath of toilet paper for the price of $22.78 (07 cents per 100 sheets)
Features:
-It can be used as camping toilet paper or
-Bath toilet paper
-Cheap toilet paper in terms of price per sheet
-Flushable wipes
 
• Cottonelle Ultra Comfortcare toilet paper – 24 rolls of toilet paper for the price of $25.18 (32 cents per 100 sheets), also comes in jumbo toilet paper rolls
Features:
-A 2 ply Sustainable toilet paper that you can use together with Cottonelle Flushable Wipes for a refreshing clean
-Flushable toilet paper
-Hypoallergenic toilet paper
-Septic safe toilet paper

• Quilted Northern Ultra Plush Supreme Toilet Paper 18 CT / pack regular rolls of toilet paper for the price of $17.48 (34 cents per 100 sheets)
Features:

-Super absorbent toilet paper
-Flushable toilet paper
-Quilted toilet paper
-Ultra-strong toilet paper
 
6-2 What are the types of paper towels?
The five types of tissue papers are Bathroom Tissue, Facial Tissue, Paper Towel, Paper Napkin, Specialty, and Wrapping Tissue. A napkin, serviette, or face towelette is a rectangle of cloth used at the table for wiping the mouth and fingers while eating. It is usually small and sometimes folded in intricate designs and shapes. 


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In the year 50’s colored toilet paper was manufactured, they have, pink toilet paper, peach toilet paper, red toilet paper, green toilet paper, gold toilet paper, and black toilet.  This pastel color toilet paper was invented to match the bathroom themed color, but the sales died in the market due to health and ecological warnings caused by using dyes in the toilet paper.  However, manufacturers did not stop to innovate toilet papers.  Nowadays, you can print to about anything, like clothes, nails, vehicles, etc., there are custom printed toilet papers too.  You can buy toilet paper online with prints, examples are Donald Trump toilet paper, Obama toilet paper, Hillary toilet paper, funny toilet paper, money toilet paper, panda toilet paper, etc.

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6-3 Toilet wipes vs. Baby Wipes, or Sanitizing wipes, or Antibacterial wipes
The use of toilet paper is enough for cleaning and wiping out dirt before the COVID19 outbreak. It is also more suitable to flush and can easily break or degrade. However, some people prefer baby wipes to toilet paper because they feel cleaner and is recommended for sensitive skin as they do not cause irritation or leave behind lint. Medical experts advise sanitizing wipes and antibacterial wipes to kill 99.9% of germs and viruses.

Baby disinfectant wipes contain only water or a trace of alcohol. Disinfectant wipes contain higher alcohol content for the best disinfecting result, which toilet paper does not have. That is the reason why wet wipes are more expensive than toilet paper.
 
6-4 Toilet Wet Wipes (DIY Sanitizing Wipes and Disinfecting Wipes)
The raw materials in wet wipes (cotton fiber, viscose, and polyester) are almost similar to toilet wipes.  You can use toilet paper for making DIY sanitizing wipes or disinfecting wipes.

Ingredients in making hygiene wipes:

Roll of tissue toilet paper
 2 cups of distilled water
1 tbs baby wash
1 tbs baby oil
5-10 drops of Tea Tree Oil or Aloe Oil
Reusable canister of wet wipes
First, cut tissue toilet paper based on the size of the canister wet wipes.   Then in a separate container, mix and blend all ingredients well and then pour inside your canister; close the lid and shake well.  Let it sit for 5mins to allow the towel to absorb the liquid solution fully.  You can replace the distilled water and baby wash with alcohol liquid to produce a disinfecting wet wipes solution.

7- Where to buy toilet paper?
It is more convenient to buy toilet paper online, if your brand of toilet paper is out of stock, you can choose and decide from various others.   Look for the brands that are FSC certified like All Clean Natural China, Kimberly-Clark, and Scott.   

Here are the most popular toilet online selling stores:



Amazon


All Clean Natural China

All Clean Natural (Canada)


Target


Wet Ones

Walmart

Best Buy


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